LED Weatherproof Batten Lights, LED Shop Light for Warehouse

Description

What is LED Weatherproof Batten Light?

An LED Weatherproof Batten Light is a sealed linear light that does a top-notch job of delivering reliable, evenly distributed lighting in places where dust, water and a bit of accidental banging about are a regular occurrence – like shop lights in warehouses, production halls and covered outdoor service areas. They’ve been put in these sorts of places because they offer just the right combination of robust protection and high quality lighting to keep things consistent even in really challenging conditions. For project teams and purchasing managers the key attractions are predictable lumen output, simple and easy mounting and lower maintenance costs over the long term compared to non-sealed lights.

Beyond the name, it’s the way the thing is engineered that really counts: for instance the tough PC housing and milky diffuser all help to keep the light comfortable to look at, while the secure 3-pin terminal block and easy clip mounting make wiring a total breeze. And if you want more features like microwave sensor dimming or an emergency battery, you can easily add them without having to do any complicated re-wiring.

 

LED Weatherproof Batten Light basic features

1. Anti-UV milky PC diffuser and PC base, resistant to yellowing over time.

2. IP65 weatherproof rating, IK10 high impact resistance, with silicone seal.

3. High diffusion rate milky cover with a light transmission rate of up to 88%; striped design for even and soft lighting.

4. The base includes extended mounting slots for stainless steel clips, allowing for fine adjustments during installation.

5. PC knob for securing the gear tray, ensuring easy installation.

6. The base with hooker, hanging the gear tray and release hands,easy for wiring. In case of the gear tray falling , and more safety when maintenance.
Stainless steel or plastic clips are available as options.

7. 0.5mm thick iron tray with white paint, offering high intensity and a high reflection rate.

8. Features a customized 1.6mm thick FR4 PCB with 35mil thick copper for enhanced efficiency.

9. Utilizes high-brightness 200lm/W SMD2835 LED chips (LM-80 certified) with low light degradation. The overall light efficiency exceeds 120lm/W, and the color rendering index is RA >83.

10. Includes SMD twin-hole connectors that are easy to plug in and out without soldering, simplifying maintenance and wiring. The symmetrical design of the light strip eliminates the need to consider orientation during replacement.

11. Uses high-temperature-resistant white nylon rivets that can withstand temperatures up to 185°C, making it easy to replace the LED strips.

12. Employs a wiring method with more parallel connections and fewer series connections, ensuring that the failure of a single LED chip does not affect the operation of the entire light.

13. All internal wiring is made with >0.8mm² high-temperature UL-approved wires and 100% copper conductors.

14. Uses stainless steel cam handles and a 1.0mm² ground wire to ensure reliable grounding of the light fixture.

15. Equipped with an IEC-certified 60W high-power, high power factor (>0.9) DC constant current isolated driver, offering ample margin and long lifespan.

16. The driver features a clip-on installation, a half-power DIP switch, and plug-and-play connectors for both input and output, allowing for easy replacement and maintenance.

17. Uses a high-temperature-resistant, large-capacity lithium battery specifically designed for emergency lighting, with an emergency duration of over 3 hours.

18. Features a battery compartment for protection, with plug-and-play terminal connections for easy battery replacement.

19. Utilizes a highly sensitive and stable 5.8 GHz HF microwave sensor with adjustable parameters (brightness, time, distance) for optimal energy savings. The plug-and-play terminal connection allows for easy maintenance.

20. Equipped with a 5.0 mm terminal block for higher safety and quick connection of 2*2.5 mm² wires simultaneously.

21. Includes an external high-brightness emergency status indicator and test button for convenient maintenance and testing.

22. Linkable installation is available, requiring no wiring and making installation simple.

23. Accessories include high-strength 304 stainless steel mounting clips (for surface mounting), nickel-plated stainless steel mounting screws, and an IP65 weatherproof plug (for blocking off pre-cut wire outlets when wiring exits from the back).

24. Individually packaged in cardboard, suitable for retail or wholesale. The fixture is protected by a PP environmental bag to prevent dust and scratches. Additionally, there is a large double-corrugated cardboard box for 9 units.

 

LED Weatherproof Batten Lights Main advantages

LED Weatherproof Batten Lights offer the following key benefits over other types of lighting:

1. Quick and easy maintenance replacement

A. The power supply is snap-on;	B. The battery uses a battery compartment, and the battery maintenance is a snap-on replacement;
C. The center panel is secured with aircraft fasteners;	D. Output inputs use plug-in terminals (many parts are plug-in);
E. Body with quick buckles	F. Huge terminal block for holding multiple wires

 

2. The battery adopts LiFePO₄, high temperature resistance, not easy to catch fire, safer and more durable;

3. 60W power supply is used, large margin, 7*24 hours long-term uninterrupted work;

4. The sensor adopts 5.8GHz high sensitivity and high stability microwave sensor, with its own dial code, can adjust a variety of parameters (brightness, time, distance), a variety of dimming modes, suitable for different application scenarios;

5. Test button and indicator light in the light body outside the test panel, convenient for maintenance observation and self-testing;

6. High protection level (IP65 IK10), weatherproof, dustproof and impact resistance.

 

LED Weatherproof Batten Light Parameter data of various specifications

Model	Input voltage	Watt	Sensor Dimming standby	Emergency
ZL-PSBLP20-2FT-CN	AC110V or 230V	18w	x	x
ZL-PSBLP40-4FT-CN	AC110V or 230V	36w	x	x
ZL-PSBLP60-5FT-CN	AC110V or 230V	44w	x	x
ZL-PSBLP20-2FT-CS	AC110V or 230V	18w	100% / 20% /OFF	x
ZL-PSBLP40-4FT-CS	AC110V or 230V	36w	100% / 20% /OFF	x
ZL-PSBLP60-5FT-CS	AC110V or 230V	44w	100% / 20% /OFF	x
ZL-PSBLP20-2FT-CE	AC110V or 230V	18w	x	>[email protected]
ZL-PSBLP40-4FT-CE	AC110V or 230V	36w	x	>[email protected]
ZL-PSBLP60-5FT-CE	AC110V or 230V	44w	x	>[email protected]
ZL-PSBLP20-2FT-CES	AC110V or 230V	18w	100% / 20% /OFF	>[email protected]
ZL-PSBLP40-4FT-CES	AC110V or 230V	36w	100% / 20% /OFF	>[email protected]
ZL-PSBLP60-5FT-CES	AC110V or 230V	44w	100% / 20% /OFF	>[email protected]
Note:  x –No this function

 

About LED Weatherproof Batten Light, Guess you’re asking:

1. What is the luminous efficacy of LED Weatherproof Batten Light ?

110-130lm/w.

2. What is the warranty period for this product?

The standard warranty is three years, with an option to extend to five years (3+2 years).

3. What is the diameter of the terminal entry hole for the LED Weatherproof Batten Light?

The diameter is Φ5.0mm², which allows for simultaneous entry.

4. What are the sensor modes and range for the LED Weatherproof Batten Light?

Sensor mode dimming range includes 100%-20% and 100%-off, 5.8GHz microwave sensing has 8-12m sensing distance.

5. What type of battery and emergency time does the LED Weatherproof Batten Light use?

LiFePO₄ battery, 3+ hours 3.6W emergency

6. What is the protection level of LED Weatherproof Batten Light?

The fixture has a high protection rating of IP65 and IK10.

7. What sizes and power options are available for the LED Weatherproof Batten Light?

The LED Weatherproof Batten Light comes in 3 standard sizes, 2/4/5FT, and the wattage is 18/36/44W respectively.

8. How is the LED Weatherproof Batten Light wired?

Wiring options include side entry, back entry, and linkable connection.

9. What certifications does the LED Weatherproof Batten Light have?

The fixture is certified with CE, SAA, LCP, ISTMT, and TM21, ensuring safety and compliance with quality standards.

9.What are the certifications of LED Weatherproof Batten Light?

LED Weatherproof Batten Light with Sensor has CE, SAA, LCP, ISTMT, TM21 certificates, safety compliance and quality assurance.

 

Application:

This LED Weatherproof Batten Light is widely used in Metro station, fire stairs, industrial warehouse, underground tunnel, parking lots.

 

Our Competitive Advantages:

1.  ODM/OEM services available; samples provided; customization options for brand and function.

2. COMLED Technology is a leading provider of emergency LED weatherproof batten lighting solutions, with a decade of expertise in designing, manufacturing, and selling LED Weatherproof Batten Lights.

3. Factory area: 2,000 m²; Production capacity: 30,000 units per month.

4. All LED fixtures undergo rigorous quality control.

5. Our LED Weatherproof Batten Lights are certified CE, SAA, LCP, ISTMT, and TM21, and meet regional electrical codes and safety standards.

 

Supply and Sales Range（Main Markets）

Americas    EU    Australia    Middle    East    HK.

 

LED Weatherproof Batten Light size dimension:

Packing Specification:

 

Installation methods:

 

Conclusion

The characteristics of the light make it the obvious choice for big orders and repeat installations – they just get the job done.

As an all-weather linear lighting platform, the batten has got a great balance going on between energy efficiency, protecting the environment and making installation as easy as possible. By selecting the right wattage (18W/36W/44W) and adding on features like dimming or emergency backup where needed, you can make one product family do the job of multiple lights in different parts of a facility. For procurement teams, that means ordering fewer SKUs, stocking fewer items, getting predictable results when commissioning and lower lifecycle costs – especially when buying in bulk for big warehouses, retail chains or multi-site facilities.

 

Related Questions and Answers:

How do I go about selecting the right size of LED Weatherproof Batten Light for a warehouse showroom or retail backroom?

The size you need is going to depend on what you’re aiming for in terms of lux levels, how high your ceilings are and how spread out you want the lighting to be. Take the fixture’s luminous efficacy (110–140 lm/W) and the wattage you’ve chosen, and work out how many lumens each one is going to give you (for example, a 36W unit at 120 lm/W will give you a total of around 4,320 lumens). Then:

1. Work out the target average lux level for the area (e.g. 200 lux for retail back room, 100-150 lux for general warehouse storage).
2. Divide the total lumens you need by the lumens each fixture gives, to work out how many fixtures you need.
3. Check on the uniformity by using a 120° beam model – and if the ceilings are low or you need a bit more even lighting, just reduce the spacing between the fixtures.
   This gives you a pretty practical layout that gets a good balance between the number of lights you need, how far apart they are, and how much energy they’re using.

Will these lights replace fluorescent shop lights directly, and if so what wiring changes do I need to make?

Mechanically and optically these battens make a pretty easy swap for a lot of fluorescent battens – they use the same mounting systems and provide instant start-up and better efficiency. Electrically, the LED unit runs on standard AC110/230V and uses a 3-pin terminal block for wiring through. When swapping out fluorescent fixtures, just remove the ballast wiring and connect the mains directly to the luminaire input – and for any emergency or sensor variants, allow for the added battery or sensor wiring and run through the commissioning checks.

How does the microwave sensor dimming option help cut energy waste?

The built-in microwave sensor is a game-changer for energy efficiency. It lets fixtures automatically switch to a low power mode or shut off when the room is empty, saving energy on the fly. That’s a big boon for reducing electricity costs, prolonging the lifespan of your lights and – let’s be honest – making life simpler for your facilities team. With the integrated sensor, you can also pair up with higher-level controls for scheduling and analytics but for simple energy-savings, it’s a no-brainer.

What do I really need to do to keep these things running for years to come?

To squeeze the maximum life out of those long-lasting lights – 54,000 hours is not a typo, by the way – and avoid unnecessary downtime follow these tips:

• Make sure the diffuser stays clean, you don’t want blocked light cutting back the overall brightness.
• Take a look at those clip mounts and terminal blocks during routine checks to make sure they’re all secure.
• If you’ve got emergency lighting, schedule some battery checks and keep a log of replacements just in case you need to swap them out.
• Try to keep things standardised, using one configuration per zone can really simplify things when it comes to ordering spares and sorting out any issues on site.

What wattage is best for a mixed-use facility with a mix of high shelves and low ceilings?

To get the right lighting levels for every area of your facility you’ll need a zoned approach:

• Low-ceiling corridors: 18 watts is usually plenty, while also keeping glare under control.
• General aisles and work areas: 36 watts strikes the right balance between brightness and spacing.
• High-rack or high-bay zones: 44 watts gives you the extra light you need in areas with lots of vertical space and reflective surfaces that can reduce the light output.
  Be sure to specify the wattage needed for each zone when you’re ordering, so that the fixtures come ready to go and you can just get on with the installation.

Additional information

Model	ZL-PSBLP20-2FT(SMD)/ ZL-PSBLP40-4FT(SMD)/ ZL-PSBLP60-5FT(SMD)
Rated Power	18W/ 36W/ 44W
Install	Surface Mount/ Suspended/ Linkable
Protection Rating	IP65 IK08
Housing	Polycarbonate
Optics	Polycarbonate Milky Diffuser
Clips	Polycarbonate or Stainless Steel
Connection Type	Terminal Block 3 pin * 5.0 square millimeters
Operating Temperature	-20℃ to 40℃(Emergency version: 0℃ to 40℃)
Warranty	5 Years(battery for 1 year)
Dimming Option	Microwave Sensor – 3 Stepped Version(100%-20%-OFF)
Emergency Option	3 Hours+ @3.6W – 3000mAh LiFePO4 Battery
Luminous Efficacy	110-140lm/w
LED	SMD2835
CCT	3000K/4000K/5000K/6000K
CRI	>80
Beam Angle	120 degree
Input power Supply	AC110 or AC230V, 50/60Hz
Power Factor	> 0.9
Lifespan@Ta25° (L70)	54,000 hours
Electrical Classification	Class I
Package Dimensions	690*116*92mm/ 1280*116*92mm/ 1580*116*92mm