Tunnel LED Waterproof Light, Waterproof LED Batten Fixture Manufacturer

Description

Tunnel LED Waterproof Light, Superior Waterproofing, High Lumen Output, Anti-Vibration Features, IP65 Certified, Long Lifespan, Optimized For Continuous Operation, Suitable For Low Ambient Temperatures

The Tunnel LED Waterproof Light completely transforms underground lighting with state-of-the-art waterproof and anti-vibration technology designed to withstand harsh conditions. Its IP65/IK10-rated casing, comprising a high-grade PC base and milky PC diffuser with 86% light transmission, offers total protection against dust, water jets, and shocks—ideal for tunnels, subways, and other challenging installations.

Equipped with 220 lm/W SMD2835 LED chips (LM‑80 certified), this fixture offers superior lumen output and consistent light quality throughout its lifespan. A clip-held driver and a heavy-duty terminal block (hole diameter of 5.0 mm) allow for easy installation and maintenance without total system shutdown, with stainless steel and PC clip models keeping the unit firmly in place against vibration and movement.

Specially suited for long‑term operation under demanding conditions, it is field‑usable as a linkable connection for clean run‑through lighting and additional optional 5.8 GHz HF sensor dimming capability (100%–20%–OFF) to save power. It includes an emergency standby version supplying over 3 hours at 3.6 W with a 3000 mAh LiFePO₄ battery offering self‑test/self‑check options. Products are CE, RoHS, SAA, and C‑Tick compliant with a 5‑year guarantee (1 year on the battery).

Tunnel LED Waterproof Light Parameter data of various specifications

Model	Input voltage	Watt	Sensor Dimming standby	Emergency
ZL-PSBLP18-2FT-CN	AC110V or 230V	18w	x	x
ZL-PSBLP36-4FT-CN	AC110V or 230V	36w	x	x
ZL-PSBLP44-5FT-CN	AC110V or 230V	44w	x	x
ZL-PSBLP18-2FT-CS	AC110V or 230V	18w	100% / 20% /OFF	x
ZL-PSBLP36-4FT-CS	AC110V or 230V	36w	100% / 20% /OFF	x
ZL-PSBLP44-5FT-CS	AC110V or 230V	44w	100% / 20% /OFF	x
ZL-PSBLP18-2FT-CE	AC110V or 230V	18w	x	>[email protected]
ZL-PSBLP36-4FT-CE	AC110V or 230V	36w	x	>[email protected]
ZL-PSBLP44-5FT-CE	AC110V or 230V	44w	x	>[email protected]
ZL-PSBLP18-2FT-CES	AC110V or 230V	18w	100% / 20% /OFF	>[email protected]
ZL-PSBLP36-4FT-CES	AC110V or 230V	36w	100% / 20% /OFF	>[email protected]
ZL-PSBLP44-5FT-CES	AC110V or 230V	44w	100% / 20% /OFF	>[email protected]
Note:  x –No this function

 

Specification Details:

LUMINAIRE INFORMATION
Model	ZL-PSBLP18-2FT	ZL-PSBLP36-4FT	ZL-PSBLP44-5FT
Rated Power	18W	36W	44W
Install	Surface Mount/Suspended/Linkable
Protection Rating	IP65 IK08
Housing	Polycarbonate
Optics	Polycarbonate  Milky Diffuser
Clips	Polycarbonate or Stainless Steel
Connection Type	Terminal Block  3 pin * 5.0mm2
Operating Temperature	-20℃ to 40℃(Emergency version: 0℃ to 40℃)
Warranty	5 Years(battery for 1 year)
Dimming Option	Microwave Sensor – 3 Stepped Version(100%-20%-OFF)
Emergency Option	3 Hours+ @3.6W – 3000mAh LiFePO4 Battery
PHOTOMETRIC
Luminous Efficacy	110-140lm/w
LED	SMD2835
CCT	3000K/4000K/5000K/6000K
CRI	>80
Beam Angle	120 degree
ELECTRICAL
Input power Supply	AC110 or AC230V, 50/60Hz
Power Factor	> 0.9
Lifespan@Ta25° (L70)	54,000 hours
Electrical Classification	Class I
Package Dimensions	690*116*92mm	1280*116*92mm	1580*116*92mm

 

Tunnel LED Waterproof Light basic features

Durability & Protection

• UV-Resistant Design:The anti-UV milky PC diffuser and PC base are engineered to resist yellowing over time, maintaining a clean and attractive appearance even under prolonged exposure to sunlight.
• Weatherproof & Impact-Resistant:Featuring an IP65 weatherproof rating and IK10 high impact resistance, this light can withstand extreme weather conditions and physical stress. A silicone seal further enhances its ability to resist moisture and dust, making it ideal for outdoor and harsh environments.
• High Diffusion Rate:The milky cover has a light transmission rate of up to 88%, and its striped design ensures even and soft lighting across the area. This reduces harsh shadows and creates a comfortable and well-lit environment.
• Easy Mounting and Installation:The light comes with extended mounting slots for stainless steel clips, offering flexibility during installation. The PC knob securely holds the gear tray in place, ensuring easy setup. Additionally, the base with hooker allows for easy handling during installation, while also preventing the gear tray from falling during maintenance for added safety.
• Robust Construction:A 0.5mm thick iron tray with white paint provides a durable structure with high reflectivity, ensuring intense lighting efficiency.

Enhanced Lighting Efficiency

1. Advanced LED Technology:Equipped with high-brightness 200lm/W SMD2835 LED chips, certified by LM-80 for low light degradation, the fixture offers over 120lm/W efficiency. Its color rendering index (RA >83) ensures vibrant, true-to-life lighting.
2. Customised PCB Design:The fixture uses a 1.6mm thick FR4 PCB with 35mil thick copper, which enhances heat dissipation and overall efficiency.
3. Simplified Maintenance:The SMD twin-hole connectors allow for easy plug-and-play installation, eliminating the need for soldering and making maintenance more straightforward. The symmetrical light strip design ensures hassle-free replacement without the concern for orientation.
4. Temperature-Resistant Components:High-temperature-resistant white nylon rivets can withstand temperatures up to 185°C, ensuring the longevity and safety of the light even in extreme conditions.
5. Reliable Wiring:The fixture features a wiring method with parallel connections, reducing the risk of total failure if a single LED chip fails. All wiring uses >0.8mm² UL-approved high-temperature wires with 100% copper conductors for superior conductivity and durability.

Power & Efficiency

• High-Power Driver:The IEC-certified 60W DC constant current isolated driver features a high power factor of >0.9 and provides ample margin for a long lifespan. The clip-on installation, half-power DIP switch, and plug-and-play connectors make replacement and maintenance straightforward.
• Emergency Functionality:The light is equipped with a high-temperature-resistant, large-capacity lithium battery designed specifically for emergency lighting, providing over 3 hours of backup. A battery compartment with plug-and-play terminals ensures easy battery replacement when necessary.
• Microwave Motion Sensor:Featuring a highly sensitive 5.8 GHz HF microwave sensor, the fixture offers adjustable parameters for brightness, time, and distance. This enhances energy efficiency by automatically adjusting the lighting based on motion, ensuring optimal performance while reducing energy consumption.
• Emergency Status & Testing:The light includes an external high-brightness emergency status indicator and a test button, making it easy to monitor and test the fixture during maintenance.

Versatile Installation & Accessories

1. Linkable Installation:The fixture supports linkable installation, allowing for a seamless connection between multiple lights without additional wiring. This feature simplifies large-scale installations.
2. High-Quality Mounting Clips:The light comes with 304 stainless steel mounting clips for surface mounting and nickel-plated stainless steel screws, ensuring a secure installation in both indoor and outdoor settings. It also includes an IP65 weatherproof plug to block off pre-cut wire outlets when wiring exits from the back.
3. Retail-Ready Packaging:The light is individually packaged in cardboard, protected by a PP environmental bag to prevent dust and scratches. For bulk orders, a large double-corrugated cardboard box is used for up to 9 units, making it suitable for retail and wholesale distribution.

 

Tunnel LED Waterproof Light Main advantages

Tunnel LED Waterproof Lights offer the following key benefits over other types of lighting:

1. Quick and easy maintenance replacement

A. The power supply is snap-on;	B. The battery uses a battery compartment, and the battery maintenance is a snap-on replacement;
C. The center panel is secured with aircraft fasteners;	D. Output inputs use plug-in terminals (many parts are plug-in);
E. Body with quick buckles	F. Huge terminal block for holding multiple wires

 

2. The battery adopts LiFePO₄, high temperature resistance, not easy to catch fire, safer and more durable;

3. 60W power supply is used, large margin, 7*24 hours long-term uninterrupted work;

4. The sensor adopts 5.8GHz high sensitivity and high stability microwave sensor, with its own dial code, can adjust a variety of parameters (brightness, time, distance), a variety of dimming modes, suitable for different application scenarios;

5. Test button and indicator light in the light body outside the test panel, convenient for maintenance observation and self-testing;

6. High protection level (IP65 IK10), weatherproof, dustproof and impact resistance.

 

 

Tunnel LED Waterproof Light size dimension:

Packing Specification:

 

Installation methods:

Our Competitive Advantages:

1.  ODM/OEM services available; samples provided; customization options for brand and function.

2. COMLED Technology is a leading provider of emergency Tunnel LED Waterproof Lighting solutions, with a decade of expertise in designing, manufacturing, and selling Tunnel LED Waterproof Lights.

3. Factory area: 2,000 m²; Production capacity: 30,000 units per month.

4. All LED fixtures undergo rigorous quality control.

5. Our Tunnel LED Waterproof Lights are certified CE, SAA, LCP, ISTMT, and TM21, and meet regional electrical codes and safety standards.

 

Supply and Sales Range（Main Markets）

Americas    EU    Australia    Middle    East    HK.

 

Guess you’re asking:

1. What is the luminous efficacy of Tunnel LED Waterproof Light ?

110-130lm/w.

2. What is the warranty period for this product?

The standard warranty is three years, with an option to extend to five years (3+2 years).

3. What is the diameter of the terminal entry hole for the Tunnel LED Waterproof Light?

The diameter is Φ5.0mm², which allows for simultaneous entry.

4. What are the sensor modes and range for the Tunnel LED Waterproof Light?

Sensor mode dimming range includes 100%-20% and 100%-off, 5.8GHz microwave sensing has 8-12m sensing distance.

5. What type of battery and emergency time does the Tunnel LED Waterproof Light use?

LiFePO₄ battery, 3+ hours 3.6W emergency

6. What is the protection level of Tunnel LED Waterproof Light?

The fixture has a high protection rating of IP65 and IK10.

7. What sizes and power options are available for the Tunnel LED Waterproof Light?

The Tunnel LED Waterproof Light comes in 3 standard sizes, 2/4/5FT, and the wattage is 18/36/44W respectively.

8. How is the Tunnel LED Waterproof Light wired?

Wiring options include side entry, back entry, and linkable connection.

9. What certifications does the Tunnel LED Waterproof Light have?

The fixture is certified with CE, SAA, LCP, ISTMT, and TM21, ensuring safety and compliance with quality standards.

9.What are the certifications of Tunnel LED Waterproof Light?

Tunnel LED Waterproof Light with Sensor has CE, SAA, LCP, ISTMT, TM21 certificates, safety compliance and quality assurance.

 

 

Conclusion

This Tunnel LED Waterproof Light offers strength, efficiency, and simplicity in one powerful package. With its IP65‑rated seal and anti‑vibration clips to high‑efficacy LED chips and smart dimming functionality, it’s built for effortless operation in low‑temperature, high‑humidity, and high‑vibration conditions. Backed by factory‑direct pricing and customization on wholesale orders, it’s the easy solution to any large‑scale tunnel lighting project.

 

FAQs:

1. Why is this light tunnel appropriate for dusty or wet environments?

The lamp is IP65/IK10-rated, i.e., dust‑tight and withstanding powerful water jets. A high‑quality PC base and milky PC diffuser with 86% transmittance are free of moisture and dirt, and stainless steel/PC clips and airtight gaskets keep out impurities.

2. How is the anti-vibration design implemented in practice?

Special stainless steel and PC clips are particularly chosen for securely retaining the light to its mounting surface. The clip-mounted driver also has additional cushioning in the housing, so shocks and repeated vibrations—common in railway or highway tunnels—don’t shorten life or compromise performance.

3. Can fixtures be wired in a series for long runs?

Yes. There’s a linkable connection system with this model: simply push fixtures together and join via the built-in quick terminal block (5.0 mm holes). No extra wiring hassle—ideal for long tunnel sections with even lighting requirements.

4. Is emergency lighting provided without disconnecting the main power?

The emergency version features a 3000 mAh LiFePO₄ battery with over 3 hours of light at 3.6 W in case of loss of mains supply. Its self‑test and self‑check functions ensure reliability, and maintenance can be carried out routinely without taking other fixtures out of service.

5. What is the performance at very low ambient temperatures?

All components, including LM‑80‑approved SMD2835 LEDs and high‑efficiency driver, are constructed for rugged environments. Robust PC enclosure and rugged solder joints ensure stable operation in sub‑zero temperatures without flicker or lumen fall‑off in cold tunnels.

Additional information

Model	ZL-PSBLP20-2FT(SMD)/ ZL-PSBLP40-4FT(SMD)/ ZL-PSBLP60-5FT(SMD)
Rated Power	18W/ 36W/ 44W
Install	Surface Mount/ Suspended/ Linkable
Protection Rating	IP65 IK08
Housing	Polycarbonate
Optics	Polycarbonate Milky Diffuser
Clips	Polycarbonate or Stainless Steel
Connection Type	Terminal Block 3 pin * 5.0 square millimeters
Operating Temperature	-20℃ to 40℃(Emergency version: 0℃ to 40℃)
Warranty	5 Years(battery for 1 year)
Dimming Option	Microwave Sensor – 3 Stepped Version(100%-20%-OFF)
Emergency Option	3 Hours+ @3.6W – 3000mAh LiFePO4 Battery
Luminous Efficacy	110-140lm/w
LED	SMD2835
CCT	3000K/4000K/5000K/6000K
CRI	>80
Beam Angle	120 degree
Input power Supply	AC110 or AC230V, 50/60Hz
Power Factor	> 0.9
Lifespan@Ta25° (L70)	54,000 hours
Electrical Classification	Class I
Package Dimensions	690*116*92mm/ 1280*116*92mm/ 1580*116*92mm