仓库 LED 照明灯具 & 解决方案指南

Warehouse LED lighting

了解仓库照明需求

Let's get real: a warehouse isn't just a really big empty space with nothing in it. 像对待一个人一样对待它只是一种懒惰. 仓库是复杂的环境，存在一系列问题 - 想象一个带有各种角落和缝隙的大型 3D 拼图 - 高耸的架子会妨碍, 过道狭窄，行动不便, 以及极具挑战性的巨大开放空间. 与普通办公室或零售空间相比, it's all about covering the whole place. 您需要一个定制的照明解决方案，消除通道之间阴影隐藏各种危险的黑点. it's not just about throwing a ton of light on the floor - it's about making sure the lighting on the racks is good enough so your staff can actually see what they're doing at a height of 20 抬起脚不眯眼看. And that's the whole point: 适当的照明有助于防止叉车发生事故并保持货物移动.

1. 确定仓库照明亮度 (不仅仅是增加光照强度)

The brightness you need isn't a fixed thing - it changes depending on what you're doing.

  • 一般存储 & 运输: 您需要这些区域的亮度基线水平才能保持交通安全.
  • 高精度区域: 包装之类的地方, 采摘, 和质量控制需要更多的光线——而且也需要合适的光线. 你需要良好的显色指数 (显色指数) for things to look like they're really meant to – a red wire that's actually red, 不是一些褪色的粉红色, 和立即扫描的条形码.

2. 经久耐用: 工业级照明灯具必不可少

仓库环境恶劣, 你的灯光需要更强硬. 尘埃之间, 水分, 以及所有重型机械的持续振动, the average commercial light fixture just won't cut it.

3. 抛弃旧的, 低效的仓库照明装置

If you're still using old-school incandescent or fluorescent lamps, you're throwing money out the window. 这些旧的来源都有缺点——闪烁, 褪色, 和破碎 - 它们会带来安全风险，并在需要更换时造成昂贵的停机时间

 

为什么您的旧仓库灯会破坏您节省的成本

据美国. 能源信息管理局 (环境影响评估), 仅照明就占了很大一部分——有时甚至超过 25% 占仓库和配送中心等大型商业建筑总用电量的 35%. If you're still stuck with outdated metal halide or fluorescent lamps, you're watching money go up in smoke every month. 每个更换灯泡, 每千瓦时都浪费在空荡荡的过道上 - that's just profit slipping away down the drain. It's not the upfront cost of an upgrade that's the real headache - it's the sheer, 坚持使用那些旧灯会产生不必要的费用.

The choice couldn't be simpler: 在照明方面不要再花钱了. 升级到高性能 LED 仓库照明是理所当然的事情 - it's a real game-changer that tackles your number one pain point. LED 改造可以减少您的照明能源负载 50 到 70% 从第一天开始. That kind of reduction in consumption isn't just a bonus, 它可以加速您的投资回报, 提高设施安全性并削减与笨重的旧装置相关的维护成本. The question isn't so much whether you can afford to make the switch as how much longer you can afford to stick with a system that's bleeding your profits dry.

而不是猜测, work with someone who actually knows what they're doing. 我们在 康莱德 LED 仓库照明可以提供您的项目所需的专家建议和一次性解决方案. 我们专注于提供更明亮输出的工业照明, 与其他光源相比，视力持续时间更长，并且可以节省能源. We're here to help you pick the right product for your needs, 确保您的新系统尽可能高效，并将您的仓库照明从成本高昂的难题转变为长期资产.

COMLED LED Compact Batten Light Fixture, LED Waterproof Batten Lights

如何为仓库选择最佳照明

为您的仓库选择合适的照明不仅仅是更换几个灯泡的决定. It's an operational call that impacts safety, 成本, 和 - 最终 - 你的底线. You want to be running a facility that's humming smoothly, not one that's bleeding cash on wasted energy and making too many silly mistakes.COMLED have put together a straightforward checklist to help you make an informed decision:

1. 亮度要求

Different areas have different brightness requirements.It's time to stop thinking about square footage alone: 考虑过道宽度, 机架高度和特定工作区域.

  • 一般存储: 我们说你至少需要 50 每平方英尺的流明 (that's roughly 538 勒克斯) 确保您的员工可以安全航行.
  • 任务强化: If you're looking at picking/packing, 分类或检查区域, you'll want to get that up to 75-100 每平方英尺的流明 才能真正提高效率.
  • 专业提示: 停止使用心算并要求 光度布局 到位. This way you can ensure that the lights you're getting are giving you the right vertical illumination on those rack faces (标签在哪里) 不仅仅是地板上的一池光.

2. 选择合适的色温

色温 affects your team's ability to see and work effectively. While you've got a range of options between 3000K and 6000K, in industrial environments there's an obvious winner.

  • 5000K (日光白): It's no surprise it's the industry standard: 它确实最大限度地提高了警觉性，并为阅读标签和运输文件提供了最鲜明的对比.
  • 4000K (白色的): If you've got a mixed-use area or lower ceilings where a softer light would be preferred to cut out glare this can be a good option.
  • 目标: 避免那种黄色, 老 HID 的昏昏欲睡的样子 - you don't want to be worrying about eye strain and keeping your team's accuracy up over long shifts.

3. 优先考虑长寿和较低的维护

在繁忙的仓库里, 灯烧坏不仅仅是一个问题 - it's downtime. 您需要可以安装的固定装置，然后就可以忘记.

  • 长寿命保修: 寻找具有 54,000+ 小时 (L70) 寿命: that's over 10 典型使用年数.
  • 付清: 无需支付昂贵的电梯租金和两名工作人员更换灯泡 30 双脚在空中. 寻找有可靠保证的投资 (5 年是一个好的起点) 和一些不错的技术支持.

4. 匹配灯具类型与天花板高度

  • 高天花板 (20 英尺或更多): 选择具有高管腔输出和宽光束角的LED环绕灯具, 和更大的照明区域 (例如, 5金融时报, 8金融时报).
  • 低天花板 (<20 脚): 考虑密封固定装置或LED板条灯具以保持净空和均匀的照明.

5. 确保足够的加入保护

仓库很艰难. 你的灯需要更强硬.

  • IP65或更高: 如果您的设施涉及灰尘, 湿度或需要冲洗 (像食品加工) 您需要完全防尘防水的固定装置.
  • 我评级: 不要忽视物理耐用性. 适用于运输码头或低净空夹层等易受冲击的区域, 选择具有 IK08 或 IK10 承受叉车或设备意外撞击的额定值.

6. 验证安全和认证

切勿安装未经认证的灯具. 这是您无法承受的责任风险.

  • 监管合规性: 强制的 UL 或 ETL 上市确保用电安全.
  • 职业安全与健康管理局标准: 确保您的布局满足最低英尺烛光要求 (通常 5 一般区域的 FC, 10+ FC 用于活动通道) 保护您的员工和库存.

7. 计划未来的灵活性

选择兼容的驾驶员 0-10 V, 达利或无线遥控器进行分区和日光收获. 选择具有模块化设计灯具的系统，并具有灵活的替换配件和其他传感器，以随着布局更改和升级而进行调整.

 

荧光灯对比. 仓库 LED 照明灯具

随着白炽时代的结束. 荧光灯过去的寿命比白炽灯的寿命更长，但是它们的汞蒸气技术带有处置性头痛和环境风险. 今天领导 (“发光二极管”) 固定装置更加明亮, 效率更高，零危险废物更加集中的光线.

以下是跨关键指标的传统荧光灯和LED仓库固定装置的比较:

特征 荧光灯 仓库 LED 灯具
能源效率 缓和 (≈50–70 lm/w), higher heat waste 高的 (110–150 流明/瓦+), 取决于 70% 节省荧光灯
寿命 10,000–20,000小时; lumen depreciation 50,000–100,000小时; stable output
维护 每1 - 2年更换一次管; 镇流器需要维修 Virtually zero upkeep required
光分布 Omni方向360°输出 - 重新电反射器和扩散器 Focused, directional, and efficient beams
对环境造成的影响 Contains toxic mercury vapor Mercury-free and eco-friendly design
处置/回收 Requires strict hazardous waste handling 简单的, 安全的, and fully recyclable
启动 & 控件 Noticeable flicker and warm-up delay 即开即用; effortless dimming and sensors
颜色质量 & 显色指数 CRI 60–75; 颜色可能被洗净了 CRI 80–95+; 准确的颜色渲染减少了检查错误
总拥有成本 降低初始成本，但能源和维护费用较高 Higher upfront investment offset by 50–70% lower operating costs
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仓库中LED照明的主要好处

  • 节约成本: 最多 70% 能源使用和维护支出减少.
  • 环境责任: 没有汞危害和简化的生命终结回收.
  • 表现 & 安全: 立即的, 带有高CRI的闪烁无光线，可更好地可见性和减少事故.
  • 可扩展性 & 控制: 无缝整合占用率, 动态的日光和网络控件, 需求驱动的照明.

 

仓库用什么类型的照明灯具比较好?

仓库的最佳照明灯具取决于几个因素, 包括具体任务, 布局, 天花板的高度, 能源效率, 和预算. 以下, 我们看一下这些不同的LED灯具设计，以满足这些特定需求.

warehouse LED Vapor Tight Light

仓库 LED 气密灯

在潮湿或尘土飞扬的仓库区域 - 冷藏室, 洗净的海湾, 公用事业走廊 - 领导 蒸气密度 固定装置是您需要的. 完全密封的房屋 (通常IP65或更高) 保持水分, 灰尘和碎屑从敏感的成分中. 安装到天花板上或悬挂在狭窄的过道和蒸气密度的灯光上均匀, 无眩光的光线叉车和员工, 坚固的建筑意味着更少的维护访问和停机时间.

  • 完全密封的外壳 (IP65 / IP66) 灰尘, 水分和化学药品证明.
  • 不锈钢夹和PC材料酸和防盐.
  • 长排无缝照明的可连接设计，没有黑点.

仓库LED防水灯

在装货码头, 仓库的外部避难所和其他暴露区域, LED防水灯 闪耀. 使用IP67 – IP69K等级，他们承受重水喷气机, 下雨甚至短暂沉浸而没有表现损失. 由耐腐蚀材料和紫外线稳定镜头建造, 防水灯可在繁忙的码头门和室外舞台上亮起明亮的横梁 - 在所有天气中，可见性和不间断的操作.

  • 对直接水喷射的抗药性 (IP66).
  • 散热保持在炎热和潮湿的环境中的管腔输出.Warehouse LED Wraparound Lights
  • 集成电池备份 3 应急照​​明时间.

仓库LED环绕灯

中期仓库天花板 (通常是以下 12 脚) 以及空间狭窄的区域, 楼梯间, 狭窄的采摘过道 - LED环绕固定装置 是路的路. 细长的线性轮廓安装在天花板附近，并给出120°–140°的光束，从而消除了深色斑点并减少了所需的固定装置的数量. 在非高峰时段，可选运动传感器或调光驱动器调整输出, 在高流量仓库走廊中削减能源使用而不会损害安全性.

  • 苗条和低调看起来不会笨重.
  • 用于快速安装和易于维护的模块化设计.
  • 可表面贴装, 以多种方式暂停或安装.

仓库LED天花板灯

Warehouse LED Ceiling Lights在气候控制的仓库办公室, 检查室和休息区, LED天花板灯 全部做. 嵌入式或表面安装设计融合到成品仓库内饰中, 而高级扩散器和反闪电驱动器则可以稳定, 统一的文书工作, 质量检查和管理任务. 可提供高级版本 (>80–90) 和可调节格式, 这些固定装置意味着您的仓库设施的每个角落（在地板上或闭门后面）都符合每个任务要求的确切标准.

  • 磨砂PC扩散器可最大程度地减少眩光.
  • 自动开/关或调光的传感器选项.

 

LED仓库照明灯具特点

能源效率
现代 LED 仓库灯将大部分能量用于光而不是热. 这意味着大量节省和长期可持续性.

长寿
寿命长达数万小时, LED 最大限度地减少停机时间. 更少的更换意味着更少的劳动力, 减少设备中断并延长正常运行时间.

明亮的, 甚至光
工程光学控制和高输出 LED 提供平滑, 均匀覆盖过道和存储区域. 这可以减轻眼睛疲劳, 提高安全性并提高工作流程准确性.

即时开/关 & 调光
LED 一打开就全亮. 具有智能调光或基于传感器的控制, 您可以根据占用情况或任务要求微调灯光水平，并在不影响能见度的情况下节省更多费用.

坚固的耐用性
耐用的外壳, 密封结构和加固材料意味着 LED 可以承受最恶劣的仓库环境. 防尘, 潮湿和物理影响意味着在交通繁忙和振动区域保持稳定的光线.

环境效益
LED 不使用有害材料，产生的热量更少, 因此它们可以减轻气候控制系统的负载. 效率和清洁运营意味着更广泛的环境和可持续发展目标.
Warehouse LED waterproof batten light fixtures（P1） particulars 2FT, 4FT, 5FT.

如何创建仓库照明解决方案和节能策略

设计仓库照明解决方案不仅仅是选择固定装置 - 这是关于计划, 协作和聪明, 节能控制. 以下是使用经过验证的实践和行业领先资源的逐步方法.

1. 定制的仓库照明布局

与照明专家交谈

分享您的仓库蓝图, 天花板高度, 过道宽度和功能区域 (例如. 存储架, 包装站, 装货码头) 与合格的照明伙伴（如Comled Led）. 我们经过认证的商业照明专家将:

  • 分析您的空间: 识别高流量区域, 关键任务区和低使用走廊.
  • 指定固定装置类型 & 放置: 推荐高海湾的正确组合, 线性固定装置和任务灯以实现统一的覆盖范围并达到目标管腔水平.
  • 设计控制区: 绘制传感器和调光区以匹配您的操作工作流程.

请求您的自定义布局

一旦定义了要求，团队将提供基于CAD的照明计划 - 配有固定时间表, 安装高度, 梁角度和控制策略 - 确保您的安装达到性能, 预算和降低能源目标.

2. 仓库照明节能策略 & 成本削减措施

一旦物理设计完成, 独家LED仓库灯具和配件与CAD照明计划一起定制，以节省长期节能:

LED照明作为基础

升级到高效稳固的仓库LED灯具 (120-160 流明/瓦) 最多 70% 与HID或荧光灯相比节省能源. 50,000+ 小时服务寿命可最大程度地减少灯泡的更换工作和维护停机时间.

集成传感器检测模块

  • 日光收获: 通过使用传感器来感知仓库内容中的环境光, 当有足够的自然光线或灯具关闭时，灯光级别会自动变暗.
  • 占用和空位传感器: 通过使用被动红外的组合 (被动红外) 和微波传感器检测到诸如低人行过道等位置, 储藏室, 和会议室, 仅在需要时才打开灯，并在一段时间后关闭.

调光功能和区域控制

将仓库照明分为不同的控制区 (例如. 接收, 采摘, 包装, 办公室). 使用 0-10 V或Dali驱动器按区域微调光线, 一天中的时间, 或生产转移并避免在非高峰时段过度光线.

LED改造配件

如果您的仓库灯具在结构上是合理的, 您可以通过简单地替换LED模块而无需完全替换固定装置来获得效率的提高. 改装套件可快速回报并最大程度地减少中断.

通过将精心设计的照明布局与分层的能量管理相结合 (LED技术, 日光采集, 占用感, 和主动维护), 你会有一个更明亮的, 更安全, 和更具成本效益的仓库.

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您需要多少个仓库照明的流明?

确定仓库的合适的管腔输出是安全的关键, 生产力和能源效率. 在下面我们将分解:

1. OSHA仓库照明要求

美国. 职业安全与健康管理局 (职业安全与健康管理局) 具有最低照明标准:

  • 一般工作领域: 至少 5 英尺烛光 (≈ 54 勒克斯) 在日常工作的水平表面上.
  • 过道和人行道: 至少 10 英尺烛光 (≈ 108 勒克斯) 防止绊倒危险.
  • 专业区域: 检查站, 质量控制长凳和紧急出口通常需要 20-50 英尺烛光 (≈ 215-538 勒克斯) 用于详细的工作和安全出口.

具有这些水平的亮度而没有眩光和固定装置的阴影将减少事故, 减轻眼睛应变并遵守联邦法规.

2. 每平方英尺的流明在仓库中

将OSHA的脚轮指南转换为每平方英尺的流明是实用的设计标准:

  • 基本存储和交通区域: 30-50 每平方英尺的流明，可舒适的航行和订单拾取.
  • 包装和采摘站: 75-100 LM/ft²用于标签, 可见的条形码和小部件.
  • 面向细节的任务: 100-150 LM/FT²用于复杂的任务，例如电子组件或质量检查.

计算所需的总流明, 乘以目标流明/平方英尺. 英尺. 按仓库的大小. 例如, A 10,000 平方英尺. 英尺. 存储区 40 每平方英尺的流明. 英尺. 需要 400,000 流明. 与5英尺高的5英尺 (44瓦) (110-140流明/瓦) LED 气密灯, 70 固定装置足以满足照明要求.

 

康莱德 - LED Warehouse Lighting Fixtures Manufacturer

At COMLED we've come to understand that industrial lighting is about way more than just visibility – its about getting the job done safely , getting things done quickly and saving you money. As a dedicated factory of LED warehouse light fixtures, we've moved well beyond just putting products together and are now all about building in high-performance engineering. Our lights are built tough to withstand 24/7 use in industrial settings and give you crisp, flicker-free light that transforms big storage spaces into efficient workspaces. We supply contractors & 经销商, as well as OEM partners with a whole range of standardized products and our flexible customisation programs.COMLED - LED Warehouse Lighting Fixtures Manufacturer

We don't mess around when it comes to manufacturing. By being in complete control of every step from designing our thermal management systems through to putting our products through their paces in quality testing - we make sure that our products beat what you can buy off the shelf in terms of how long they last and how well they keep their light in the first place. Whether you're looking to upgrade an old facility or build a brand new warehouse, COMLED provides that perfect balance of rugged durability and energy efficiency that lets you save money without sacrificing on quality.

Our team specialises in partnering with big businesses to make sure you get the right balance of upfront investment and long term returns. Having a deep understanding of the needs of businesses that have high ceilings, COMLED isn't just selling light fixtures – we're giving you a way to give your business a bit more reliability.

Why Industry Professionals Trust COMLED

  1. Making it Factory Direct: We cut out the middlemen and get professional quality lights straight from our production lines
  2. Built to Tackle the Hard Stuff: Warehouse series lights have advanced cooling systems and dust-proof casings - perfect for where the conditions are tough.
  3. Getting the Most out of the Lights You Buy: Every light is tuned to give you high CRI and even light distribution, so you don't get shadows in narrow aisles
  4. Tailoring Our Solutions to Your Needs: From standard high-bays to custom jobs we can scale up or down to suit your project.

贴牌生产 & Custom Manufacturing Capability

We do end-to-end OEM work - from sampling and small batch runs through to mass production. We've got loads of options for customisation including optical design, 瓦数 & lumen tuning, 传感器集成, and all sorts of other things that will make your project go smoothly. Our engineers & after-sales teams work really closely with partners to make sure that everything goes according to plan, your quality control is rock solid and your project is delivered on time.

 

常见问题解答

How to determine the appropriate brightness for warehouse lighting?

事情是, it really depends on what your staff are up to on the floor. If it's just a case of shifting big pallets around, 10 到 20 foot-candles is probably more than enough. 然而, if your staff need to be able to read those tiny labels or do some serious picking of goods, you'll need to be aiming for 30 foot-candles or more. With high-output LED warehouse lights, you can be sure every corner of the place is well-lit - which in turn makes picking errors a thing of the past and keeps your staff safer.

If existing warehouse fixtures are still functioning properly, is upgrading to LED lights worthwhile?

The quick answer is - 绝对地. Old-school metal halides or fluorescent tubes are complete energy guzzlers and tend to lose their brightness after a while. New-fangled warehouse lighting can knock your energy consumption down by 60% 到 80% almost overnight. And when you factor in the cash you won't be saving by not having to rent out a scissor lift to change all the bulbs every few months, it's usually a no-brainer - the upgrade will pay for itself in under two years.

What is the best color temperature for warehouse productivity?

Most facility managers swear by 5000K - that's the "日光白" 选项, in case you're wondering. It's got a crisp, clean feel to it and keeps your staff more alert than some of the warmer tones you'd use at home. 加, it makes it a heck of a lot easier to tell different colours of wires and packaging labels apart, which is a definite bonus when you're trying to keep the workflow running smoothly.

What's the point of using dimmable controls if warehouse LED fixtures already save so much energy?

It's all about optimisation, 真的. LEDs are efficient but they don't need to be running at full capacity 24/7. 为您的仓库安装占用传感器和可调光控制器可能会带来另一个问题 30-50% off your energy bill by automatically toning down the lights in empty aisles or turning them off when no-one's around - and that's a pretty big deal when it comes to saving costs.

仓库的一般区域需要多少照明?

The right level of lighting depends on what you need to do in there. General storage areas tend to work best with 150-200 lux at the work surface, whereas aisles and picking areas usually need 100-300 勒克斯, and loading bays and detailed inspection areas might require anything from 300 到 400 lux or even more, depending on what's required.

What operational benefits does an LED Warehouse Light deliver compared with legacy HID or fluorescent systems?

LED warehouse lights can save you quite a bit of energy (经常超过 50%), 持续时间更长, start up quickly, can be dimmed and even automatically turned on and off, 并且需要更少的维护 - all of which adds up to lower bills, less downtime, and sooner payback on upgrading.

What optical and electrical specifications should buyers require from Warehouse Lighting fixtures?

When you're shopping around, make sure to check for: a light output of at least 110-150 流明每瓦 (although this may vary depending on your needs), the ability to switch between different temperature color options (3000-6500K), and a colour rendering index of at least 80 (或者 85 if you're doing quality inspections), as well as beam control options to cover different areas. 和 - last but not least - a power factor of 0.90 或更好, low flicker, and a lifespan of at least 50,000 hours all tell you that a light fixture will perform well and last a long time.

For industrial warehouses, what IP/IK ratings are appropriate for LED Warehouse Light fixtures?

For areas that get exposed to water or dust, you'll want to make sure your fixtures are at least IP65 or IP66. And if you've got high-traffic areas or places where things get dropped, then you should go with something rated at least IK08 or IK10 to protect it from bumps and bruises.

Can LED Warehouse Light integrate sensors, dimming and emergency backup, and what configurations are common?

Yes they can be. Many LED lights come with some level of integration, including motion sensors that can automatically turn the lights on and off, step up or down the brightness (例如. 从 100% 到 20% 然后离开), and even daylight harvesting and emergency backup.

LED 是否适合所有仓库类型?

通过正确的夹具选择和布局, COMLED 仓库 LED 灯可服务于高天花板, 低天花板, 窄通道, 和有效的露天仓库.