Warehouse LED Lighting Fixtures & ソリューションガイド

Warehouse LED lighting

倉庫の照明のニーズを理解する

Let's get real: a warehouse isn't just a really big empty space with nothing in it. Treating it like one is just plain lazy. Warehouses are complex environments with their own set of problems - think of a big 3D puzzle with all sorts of nooks and crannies – towering racks that get in the way, narrow aisles that make it hard to move around, and huge open spaces that are just plain challenging. And compared to your average office or retail space, it's all about covering the whole place. You need a custom lighting solution that knocks out the dark spots between the aisles where shadows hide all sorts of hazards. it's not just about throwing a ton of light on the floor - it's about making sure the lighting on the racks is good enough so your staff can actually see what they're doing at a height of 20 feet up without squinting to see. And that's the whole point: proper lighting helps prevent accidents with forklifts and keeps things moving.

1. Determining Warehouse Lighting Brightness (Not Simply Increasing Light Intensity)

The brightness you need isn't a fixed thing - it changes depending on what you're doing.

  • General Storage & Transit: You need a baseline level of brightness in these areas just to keep the traffic flowing safely.
  • High-Precision Areas: places like packaging, ピッキング, and quality control need a lot more light – and it needs to be the right kind of light too. You need good Colour Rendering Index (CRI) for things to look like they're really meant to – a red wire that's actually red, not some washed-out pink, and barcodes that scan right away.

2. 持続するために構築されました: Industrial-Grade Lighting Fixtures Are Essential

Warehouse environments are tough, and your lighting needs to be even tougher. Between dust, 水分, and the constant vibration from all that heavy machinery, the average commercial light fixture just won't cut it.

3. Ditching the Old, Inefficient Warehouse Lighting Fixtures

If you're still using old-school incandescent or fluorescent lamps, you're throwing money out the window. These old sources are all about drawbacks – flickering, fading, and shattering - and they create safety risks and make for expensive downtime when they need replacing

 

Why Your Old Warehouse Lights Are Crushing Your Cost Savings

According to the U.S. Energy Information Administration (EIA), lighting alone accounts for a significant chunk—sometimes upwards of 25% to 35%—of total electricity use in large commercial buildings like warehouses and distribution centers. If you're still stuck with outdated metal halide or fluorescent lamps, you're watching money go up in smoke every month. Every replacement bulb, every single kilowatt-hour wasted in an empty aisle - that's just profit slipping away down the drain. It's not the upfront cost of an upgrade that's the real headache - it's the sheer, unnecessary expense of sticking with those old lights.

The choice couldn't be simpler: stop throwing good money after bad when it comes to lighting. Upgrading to high-performance LED warehouse lighting is a no-brainer - it's a real game-changer that tackles your number one pain point. An LED retrofit can chop your lighting energy load by 50 に 70% from day one. That kind of reduction in consumption isn't just a bonus, it accelerates your return on investment, boosts facility safety and slashes maintenance costs associated with clunky old fixtures. The question isn't so much whether you can afford to make the switch as how much longer you can afford to stick with a system that's bleeding your profits dry.

Rather than guesswork, work with someone who actually knows what they're doing. We at COMLED LED warehouse lighting can provide the expert recommendations and one-off solutions that your project needs. We specialise in industrial lighting that delivers a brighter output, lasts damn sight longer and saves you money on energy compared to other light sources. We're here to help you pick the right product for your needs, making sure your new system is as efficient as possible and transforms your warehouse lighting from a costly headache into a long-term asset.

COMLED LED Compact Batten Light Fixture, LED Waterproof Batten Lights

倉庫に最適な照明を選択する方法

Choosing the right lighting for your warehouse is a decision that goes beyond just swapping out a few bulbs. It's an operational call that impacts safety, costs, そして - 結局のところ - your bottom line. You want to be running a facility that's humming smoothly, not one that's bleeding cash on wasted energy and making too many silly mistakes.COMLED have put together a straightforward checklist to help you make an informed decision:

1. 明るさの要件

Different areas have different brightness requirements.It's time to stop thinking about square footage alone: think about aisle width, rack height and specific work zones too.

  • General Storage: We say you need at least 50 平方フィートあたりのルーメン (that's roughly 538 ルクス) to make sure your employees can navigate safely.
  • Task Enhancement: If you're looking at picking/packing, ソートまたは検査エリア, you'll want to get that up to 75-100 平方フィートあたりのルーメン to really increase efficiency.
  • A pro tip: Stop using mental math and demand a photometric layout in place. This way you can ensure that the lights you're getting are giving you the right vertical illumination on those rack faces (where the labels are) and not just a pool of light on the floor.

2. 適切な色温度を選択してください

色温度 affects your team's ability to see and work effectively. While you've got a range of options between 3000K and 6000K, in industrial environments there's an obvious winner.

  • 5000K (デイライトホワイト): It's no surprise it's the industry standard: it really maximises alertness and gives the sharpest contrast for reading labels and shipping documents.
  • 4000K (white): If you've got a mixed-use area or lower ceilings where a softer light would be preferred to cut out glare this can be a good option.
  • The goal: Avoid that yellow, drowsy look of old HIDs - you don't want to be worrying about eye strain and keeping your team's accuracy up over long shifts.

3. 長寿命と低メンテナンスに優先順位を付けます

In a busy warehouse, a burned-out light is not just a problem - it's downtime. You need fixtures you can install and then just forget about.

  • Long-life warranty: Look for LEDs that have a 54,000+ hour (L70) 寿命: that's over 10 years of typical use.
  • Pay off: No need to shell out for expensive lift rentals and two-man crews to change bulbs 30 feet up in the air. Find an investment backed by a solid warranty (5 years is a good starting point) and some decent technical support.

4. 照明器具タイプを天井の高さに合わせます

  • 高い天井 (20 フィート以上): LEDラップアラウンドフィクスチャーが高いルーメン出力と幅の広いビームアングルを備えた選択, より大きな照明エリア (例えば, 5FT, 8FT).
  • 低天井 (<20 足): ヘッドルームと均一な照明を維持するために、気密性のある備品またはLED Batten照明器具を検討してください.

5. 適切な侵入保護を確保します

Warehouses are tough. Your lights need to be tougher.

  • IP65 or Higher: If your facility deals with dust, humidity or requires washdowns (like food processing) you need fixtures that are fully dust and water resistant.
  • IK Rating: Don’t ignore physical durability. For impact prone areas like shipping docks or low clearance mezzanines, choose fixtures with an IK08 or IK10 rating to withstand accidental hits from forklifts or equipment.

6. 安全性と認定を確認します

Never install a fixture that isn’t certified. It’s a liability risk you can’t afford.

  • 規制のコンプライアンス: Mandatory UL or ETL listing ensures electrical safety.
  • OSHA Standards: Ensure your layout meets minimum foot-candle requirements (通常 5 fc for general areas, 10+ fc for active aisles) to protect your employees and inventory.

7. 将来の柔軟性を計画します

互換性のあるドライバーを選択します 0-10 V, ゾーニングや昼光収穫のためのダリまたはワイヤレスリモートコントロール. 柔軟な交換用アクセサリと追加のセンサーを備えたモジュラーデザインの照明器具を備えたシステムを選択し、レイアウトが変更され、アップグレードが作成されるにつれて調整します.

 

Fluorescent vs. Warehouse LED Lighting Fixtures

白熱時の時代が終わりに近づいているので、多くの倉庫オペレーターはすでに安いがエネルギーの空腹のランプから先に進みています. 蛍光器具は白熱よりも長い寿命を持っていましたが、水銀蒸気技術には廃棄の頭痛と環境リスクが伴います. 今日リード (「軽い発光ダイオード」) 備品はより明るくなります, より良い効率とゼロの危険廃棄物を備えたより焦点を絞った光.

以下は、主要なメトリック全体の従来の蛍光ランプとLEDウェアハウスの備品の比較です:

特徴 蛍光灯 Warehouse LED Fixtures
エネルギー効率 適度 (≈50–70 lm/w), higher heat waste 高い (110–150 lm/W+), まで 70% 蛍光補償剤に対する省エネ
寿命 10,000–20,000時間; lumen depreciation 50,000–100,000時間; stable output
メンテナンス 1〜2年ごとにチューブの交換; バラストサービスが必要です Virtually zero upkeep required
配光 オムニ方向360°の出力 - リフレクターとディフューザーを要求します Focused, directional, and efficient beams
環境への影響 Contains toxic mercury vapor Mercury-free and eco-friendly design
処分/リサイクル Requires strict hazardous waste handling 単純, 安全, and fully recyclable
起動する & コントロール Noticeable flicker and warm-up delay インスタントオン; effortless dimming and sensors
色の品質 & CRI CRI 60–75; 色が洗い流されているように見える場合があります CRI 80–95+; 正確な色レンダリングにより、検査エラーが減少します
総所有コスト 初期コストは低いが、エネルギーとメンテナンス費用が高い Higher upfront investment offset by 50–70% lower operating costs

倉庫のLED照明の重要な利点

  • コスト削減: まで 70% エネルギー使用とメンテナンスの支出削減.
  • 環境への責任: 水銀の危険はありません.
  • パフォーマンス & 安全性: インスタント, 視認性を向上させ、事故を減らすために、高いCRIを備えたフリーライトフリーライト.
  • スケーラビリティ & コントロール: 占有率をシームレスに統合します, ダイナミックのための昼光とネットワークコントロール, 需要駆動型の照明.

 

倉庫に最適な照明器具のタイプは何ですか?

倉庫に最適な照明器具はいくつかの要因によって決まります, 特定のタスクを含む, レイアウト, 天井の高さ, エネルギー効率, そして予算. 下に, これらの特定のニーズを満たすために調整されたこれらのさまざまなLED照明器具デザインを見てみましょう.

warehouse LED Vapor Tight Light

Warehouse LED Vapor-Tight Lights

湿ったまたはほこりっぽい倉庫エリアでは、貯蔵室を販売しています, ウォッシュダウンベイ, ユーティリティコリドー—LED 蒸気タイト 備品はあなたが必要とするものです. 完全に密閉されたハウジング (通常、IP65以上) 湿気を維持します, 敏感なコンポーネントからのほこりと破片. 天井にマウントするか、狭い通路や蒸気の照明の上に吊り下げられて均一になります, フォークリフトとスタッフへのグレアフリーライト, 頑丈な建設とは、メンテナンスの訪問とダウンタイムが少ないことを意味します.

  • 完全に密閉された住宅 (IP65 / IP66) ほこり, 水分と化学物質の証明.
  • ステンレス鋼クリップとPC材料酸と塩の証明.
  • 暗い斑点のないシームレスな照明の長い列のための取り付け可能なデザイン.

倉庫が導入した防水ライト

ドックの積み込みで, 倉庫の外部シェルターおよびその他のスプレーにさらされたエリア, 導かれた防水ライト 輝く. IP67 – IP69Kの評価では、重いウォータージェットに耐えます, 雨とパフォーマンスの損失なしの短い没入さえ. 腐食耐性材料とUV安定化レンズから構築されています, 防水ライトは、忙しいドックドアや屋外ステージングエリアに明るい集中梁を提供します。.

  • 水の直接ジェットに耐性があります (IP66).
  • 熱散逸は、高温多湿の環境でルーメンの出力を維持します.Warehouse LED Wraparound Lights
  • 統合されたバッテリーバックアップオーバー 3 緊急照明の時間.

倉庫がラップアラウンドライトをリードしました

中央の倉庫の天井の場合 (通常 12 足) スペースが狭いエリア - メザニン, 階段の吹き抜け, 狭いピッキング通路 - LEDラップアラウンドフィクスチャー 行く方法です. スリム線形プロファイルは天井の近くにマウントされ、暗い斑点を排除し、必要な備品の数を減らす120°〜140°ビームを与えます. オフピーク時間中、オプションのモーションセンサーまたは調光ドライバーが出力を調整します, 交通量の多い倉庫の廊下での安全性を損なうことなくエネルギー使用を削減する.

  • スリムで低プロファイルはかさばられません.
  • 迅速なインストールと簡単なメンテナンスのためのモジュラー設計.
  • 表面マウントできます, 多くの方法で吊り下げられているか、取り付けられています.

倉庫が天井のライトを導いた

Warehouse LED Ceiling Lights気候制御された倉庫オフィス, 検査室と休憩エリア, 導かれた天井灯 すべてをしてください. 埋め込み式または表面マウントデザインは、完成した倉庫インテリアに溶け込みます, 高度なディフューザーとフリッカー防止ドライバーは安定しています, 書類のための均一な光, 質の高いチェックと管理タスク. 高CRIバージョンで利用できます (>80–90) および調整可能な形式, これらの備品は、倉庫施設のすべての角、つまり床または密室の後ろにあることを意味します。.

  • フロストしたPCディフューザーはまぶしさを最小限に抑えます.
  • オートオン/オフまたは調光用のセンサーオプション.

 

LED倉庫照明器具の特徴

エネルギー効率
Modern LED warehouse lights use most of their energy for light and not heat. This means big savings and long term sustainability.

長寿命
With life spans of tens of thousands of hours, LED’s minimize downtime. Fewer replacements means less labor, less disruption and more uptime for your facility.

明るい, 光も
Engineered optical control and high output LED’s give smooth, even coverage across aisles and storage areas. This reduces eye strain, increases safety and improves workflow accuracy.

インスタントオン/オフ & 調光
LED’s are full brightness the moment they’re turned on. With intelligent dimming or sensor based controls, you can fine tune the light level based on occupancy or task requirements and get even more savings without compromising visibility.

頑丈な耐久性
Durable housings, sealed construction and reinforced materials mean LED’s can withstand the toughest warehouse environments. Protection from dust, moisture and physical impact means stable light in high traffic and vibration areas.

環境上の利点
LED’s use no hazardous materials and generate less heat, so they ease the load on your climate control systems. Efficiency and cleaner operation means broader environmental and sustainability goals.
Warehouse LED waterproof batten light fixtures(P1) particulars 2FT, 4FT, 5FT.

倉庫照明ソリューションと省エネ戦略を作成する方法

倉庫の照明ソリューションの設計は、備品を選択するだけではありません - それは計画についてです, コラボレーションとスマート, 省エネ制御. 以下は、実証済みのプラクティスと業界をリードするリソースを使用したステップバイステップアプローチです.

1. カスタマイズされた倉庫照明レイアウト

照明の専門家に相談してください

倉庫の青写真を共有します, 天井の高さ, 通路の幅と機能ゾーン (例えば. 収納ラック, 梱包ステーション, ドックのロード) Comled LEDのような資格のある照明パートナーと. 当社の認定された商業照明の専門家はそうします:

  • スペースを分析します: 交通量の多いエリアを特定します, 重要なタスクゾーンと低使用の廊下.
  • フィクスチャータイプを指定します & 配置: ハイベイの適切な組み合わせをお勧めします, 均一なカバレッジを達成し、ターゲットの内腔レベルを満たすための線形備品とタスクライト.
  • 設計制御ゾーン: センサーと調光ゾーンをマップして、運用上のワークフローに合わせて一致させる.

カスタムレイアウトをリクエストします

要件が定義されると、チームはCADベースの照明計画を提供します - フィクスチャスケジュールを備えています, 高さの取り付け, ビームアングルと制御戦略 - インストールを確実にするためのパフォーマンスにヒットする, 予算とエネルギー削減の目標.

2. 倉庫照明省エネ戦略 & コスト削減対策

物理デザインが完了したら, 排他的LEDウェアハウス照明器具とフィッティングは、長期的なエネルギー節約のためのCAD照明計画と併せてカスタマイズされています:

基礎としてのLED照明

高効率にアップグレードされた倉庫LED照明器具 (120-160 lm/W) までのために 70% HIDまたは蛍光ランプと比較したエネルギー節約. 50,000+ 時間サービス寿命は電球の交換努力とメンテナンスのダウンタイムを最小限に抑える.

統合センサー検出モジュール

  • 日光の収穫: センサーを使用して、倉庫の内容に周囲光を感知することにより, 自然光が十分にある場合、または昼光レベルが安全なしきい値を下回るまで照明器具がオフになると、フィクスチャーライトレベルが自動的に暗くなります.
  • 占有および空室センサー: 受動的な赤外線の組み合わせを使用します (PIR) 低トラフィック通路などの場所のマイクロ波センサー検出, 保管室, と会議室, 必要なときにのみライトがオンになり、非アクティブな期間後にオフになります.

調光機能とゾーン制御

倉庫の照明をさまざまなコントロールゾーンに分割します (例えば. 受信, ピッキング, パッキング, オフィス). 使用 0-10 vまたはdaliドライバーがゾーンごとに光レベルを微調整する, 時刻, または生産シフトで、オフピーク時の過度の光を避けます.

LEDレトロフィットフィッティング

倉庫の照明器具が構造的に健全である場合, 備品を完全に交換することなく、LEDモジュールを交換するだけで効率の向上を獲得できます. レトロフィットキットはあなたに迅速な回収を与え、混乱を最小限に抑える.

適切に設計された照明レイアウトと層状エネルギー管理を組み合わせることにより (LEDテクノロジー, 日光の収穫, 占有センシング, および積極的なメンテナンス), あなたはより明るくなります, より安全, より費用対効果の高い倉庫.

倉庫の照明には、いくつのルーメンが必要ですか?

倉庫に適切なルーメン出力を決定することが安全の鍵です, 生産性とエネルギー効率. 以下に分解します:

1. OSHAウェアハウス照明要件

米国. 労働安全衛生管理 (オシャ) 最小照明基準があります:

  • 一般的な作業領域: 少なくとも 5 フットキャンドル (≈ 54 ルクス) 毎日の作業が行われる水平面で.
  • 通路と通路: 少なくとも 10 フットキャンドル (≈ 108 ルクス) つまずき危険を防ぐため.
  • 専門分野: 検査ステーション, 通常、品質管理ベンチと緊急出口が必要です 20-50 フットキャンドル (≈ 215-538 ルクス) 詳細な作業と安全な出口.

備品からのまぶしさや影なしでこれらのレベルの明るさを持つことで、事故が減ります, 目の緊張を軽減し、連邦政府の規制に従います.

2. 倉庫の1平方フィートあたりのルーメン

OSHAのフットキャンドルガイドラインを1平方フィートあたりのルーメンに変換することは、実用的な設計基準です:

  • 基本的なストレージとトラフィックエリア: 30-50 快適なナビゲーションと注文ピッキングのために、1平方フィートあたりのルーメン.
  • ステーションとピッキングステーション: 75-100 ラベルのLM/FT², 目に見えるバーコードとウィジェット.
  • 詳細指向タスク: 100-150 エレクトロニクスアセンブリや品質検査などの複雑なタスクのLM/FT².

必要な総ルーメンを計算するには, ターゲットルーメン/平方に掛けます. フィート. 倉庫のサイズによって. 例えば, ある 10,000 sq. フィート. との保管エリア 40 1平方単位のルーメン. フィート. 必要です 400,000 ルーメン. Comledの5フィートで (44W) (110-140lm/w) LEDベーパータイトライト, 70 備品の要件を満たすには備品で十分です.

 

COMLED - LED Warehouse Lighting Fixtures Manufacturer

At COMLED we've come to understand that industrial lighting is about way more than just visibility – its about getting the job done safely , getting things done quickly and saving you money. As a dedicated factory of LED warehouse light fixtures, we've moved well beyond just putting products together and are now all about building in high-performance engineering. Our lights are built tough to withstand 24/7 use in industrial settings and give you crisp, flicker-free light that transforms big storage spaces into efficient workspaces. We supply contractors & ディストリビューター, as well as OEM partners with a whole range of standardized products and our flexible customisation programs.COMLED - LED Warehouse Lighting Fixtures Manufacturer

We don't mess around when it comes to manufacturing. By being in complete control of every step from designing our thermal management systems through to putting our products through their paces in quality testing - we make sure that our products beat what you can buy off the shelf in terms of how long they last and how well they keep their light in the first place. Whether you're looking to upgrade an old facility or build a brand new warehouse, COMLED provides that perfect balance of rugged durability and energy efficiency that lets you save money without sacrificing on quality.

Our team specialises in partnering with big businesses to make sure you get the right balance of upfront investment and long term returns. Having a deep understanding of the needs of businesses that have high ceilings, COMLED isn't just selling light fixtures – we're giving you a way to give your business a bit more reliability.

Why Industry Professionals Trust COMLED

  1. Making it Factory Direct: We cut out the middlemen and get professional quality lights straight from our production lines
  2. Built to Tackle the Hard Stuff: Warehouse series lights have advanced cooling systems and dust-proof casings - perfect for where the conditions are tough.
  3. Getting the Most out of the Lights You Buy: Every light is tuned to give you high CRI and even light distribution, so you don't get shadows in narrow aisles
  4. Tailoring Our Solutions to Your Needs: From standard high-bays to custom jobs we can scale up or down to suit your project.

OEM & Custom Manufacturing Capability

We do end-to-end OEM work - from sampling and small batch runs through to mass production. We've got loads of options for customisation including optical design, ワット数 & lumen tuning, sensor integration, and all sorts of other things that will make your project go smoothly. Our engineers & after-sales teams work really closely with partners to make sure that everything goes according to plan, your quality control is rock solid and your project is delivered on time.

 

よくある質問

How to determine the appropriate brightness for warehouse lighting?

The thing is, it really depends on what your staff are up to on the floor. If it's just a case of shifting big pallets around, 10 に 20 foot-candles is probably more than enough. しかし, if your staff need to be able to read those tiny labels or do some serious picking of goods, you'll need to be aiming for 30 foot-candles or more. With high-output LED warehouse lights, you can be sure every corner of the place is well-lit - which in turn makes picking errors a thing of the past and keeps your staff safer.

If existing warehouse fixtures are still functioning properly, is upgrading to LED lights worthwhile?

The quick answer is - 絶対に. Old-school metal halides or fluorescent tubes are complete energy guzzlers and tend to lose their brightness after a while. New-fangled warehouse lighting can knock your energy consumption down by 60% に 80% almost overnight. And when you factor in the cash you won't be saving by not having to rent out a scissor lift to change all the bulbs every few months, it's usually a no-brainer - the upgrade will pay for itself in under two years.

What is the best color temperature for warehouse productivity?

Most facility managers swear by 5000K - that's the "デイライトホワイト" オプション, in case you're wondering. It's got a crisp, clean feel to it and keeps your staff more alert than some of the warmer tones you'd use at home. プラス, it makes it a heck of a lot easier to tell different colours of wires and packaging labels apart, which is a definite bonus when you're trying to keep the workflow running smoothly.

What's the point of using dimmable controls if warehouse LED fixtures already save so much energy?

It's all about optimisation, really. LEDs are efficient but they don't need to be running at full capacity 24/7. Fitting your warehouse with occupancy sensors and dimmable controls can knock another 30-50% off your energy bill by automatically toning down the lights in empty aisles or turning them off when no-one's around - and that's a pretty big deal when it comes to saving costs.

倉庫の一般的なエリアではどれくらいの照明が必要ですか?

The right level of lighting depends on what you need to do in there. General storage areas tend to work best with 150-200 lux at the work surface, whereas aisles and picking areas usually need 100-300 ルクス, and loading bays and detailed inspection areas might require anything from 300 に 400 lux or even more, depending on what's required.

What operational benefits does an LED Warehouse Light deliver compared with legacy HID or fluorescent systems?

LED warehouse lights can save you quite a bit of energy (多くの場合 50%), last longer, start up quickly, can be dimmed and even automatically turned on and off, and need less maintenance - all of which adds up to lower bills, less downtime, and sooner payback on upgrading.

What optical and electrical specifications should buyers require from Warehouse Lighting fixtures?

When you're shopping around, make sure to check for: a light output of at least 110-150 ワットあたりのルーメン (although this may vary depending on your needs), the ability to switch between different temperature color options (3000-6500K), and a colour rendering index of at least 80 (または 85 if you're doing quality inspections), as well as beam control options to cover different areas. そして - last but not least - a power factor of 0.90 またはより良い, low flicker, and a lifespan of at least 50,000 hours all tell you that a light fixture will perform well and last a long time.

For industrial warehouses, what IP/IK ratings are appropriate for LED Warehouse Light fixtures?

For areas that get exposed to water or dust, you'll want to make sure your fixtures are at least IP65 or IP66. And if you've got high-traffic areas or places where things get dropped, then you should go with something rated at least IK08 or IK10 to protect it from bumps and bruises.

Can LED Warehouse Light integrate sensors, dimming and emergency backup, and what configurations are common?

Yes they can be. Many LED lights come with some level of integration, including motion sensors that can automatically turn the lights on and off, step up or down the brightness (例えば. から 100% に 20% and then off), and even daylight harvesting and emergency backup.

Are LEDs suitable for all warehouse types?

With proper fixture selection and layout, COMLED warehouse LED lights can serve high-ceiling, low-ceiling, narrow-aisle, and open-floor warehouses effectively.